Electric Hoist Safety: 10 Essential Rules for Operators

Keep your workplace safe with these clear and concise operating procedures for electric hoists.

1. Qualified Operators Only

• Only certified and trained personnel may operate the hoist.

• Never allow unauthorized or untrained staff to use it.

2. Pre-Use Inspection is a Must

• Check the wire rope, hook, and brakes for damage.

• Test the limit switches and emergency stop button.

• Always perform a trial lift (~10 cm off the ground) to verify the brake holds.

3. Never, Ever Overload

• Know the weight of the load and never exceed the hoist's rated capacity.

• This is the most critical rule for preventing catastrophic failure.

4. Secure the Load Properly

• Ensure the load is balanced and securely rigged.

• Use edge protectors on sharp corners to prevent sling damage.

5. Operate with Care & Awareness

• Lift and lower smoothly to prevent load swing.

• Keep hands clear of pinch points.

• Never stand under a suspended load.

• Keep the load low while moving.

6. Respond Immediately to Problems

• If you hear unusual noises, smell burning, or see anything wrong, STOP IMMEDIATELY.

• Report the issue to a supervisor and do not resume until it's fixed.

7. Park and Power Down Safely

• When finished, raise the hook to a safe height.

• Move the hoist to its designated parking spot.

• Turn off the main power supply.

8. Maintain Good Housekeeping

• Ensure the wire rope is spooled neatly on the drum.

• Keep the work area clean and clear of obstacles.